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Boron nitride
is an advanced ceramic material with outstanding chemical and thermal
properties.
It is often called "white graphite" because it has a graphite-like
layer
structure but, in contrast to graphite, it is white. It can be used as
a high-temperature solid lubricant, is stable at high temperature (up
to
1000°C in air and 1800°C in inert gas atmosphere) and is not
wetted
by many metallic melts such as aluminium, magnesium and zinc.
The Büro
für
angewandte Mineralogie has developed ALU-STOP LC boron nitride
coatings,
which are specially designed for an easy application in casting shops.
These coatings are applied like ordinary house paint by brushing or
using
a spray gun. They are perfect release agents used in aluminium and
magnesium
foundries for the protection of ladles, dies, ingot moulds, permanent
moulds,
thermocouples and ceramic structures. These coatings provide an
excellent
nonsticking and lubricating surface to which neither Aluminium nor
magnesium
will adhere.
ALU-STOP LC boron
nitride
coatings are also proven release agents for coating thimbles,
transition
plates and refractory linings of distribution troughs of DC casting
machines.
These include such advanced billet casting machines like W agstaff™
Casting Systems
and similar installations. During casting breaks, these coatings ensure
the perfect and easy release of remaining aluminium without damaging
the
refractory substrate.
ALU-STOP LC boron
nitride
coatings are available in four different grades with different
concentrations
in order to meet the demands of all customers. Boron nitride
concentrations
are available from up to 15% and 25% for maximum performance. They can
be substantially diluted with water in order to achieve the required
consistency.
Ready-to-use formulations have solid contents of 5% and 10% and offer
excellent
performance at very reasonable cost.
The coatings are
safe, water-based
formulations which contain neither solvents nor any chlorinated
hydrocarbons,
oils or greases. They are therefore non-hazardous, environmentally
compatible
preparations which do not require any labelling according to the
hazardous
materials classification.
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